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Tennant Company Enhances Its Enterprise System with the “Most
Flexible” Labor Management Solution and Improves its Manufacturing
Operations
Motivated to streamline labor management and increase
productivity, Tennant Company, one of the world’s leading
manufacturers of surface maintenance equipment and coatings, decided
to enhance their SAP enterprise system last year by integrating
Kaba’s AutoTime 6 workforce optimization technology.
Challenges
The company, headquartered in Minneapolis, MN, has worldwide
operations and required a highly flexible time and labor management
system to accommodate its uniquely complex labor rules. Seamless
integration into their existing SAP system, the ability to
internally maintain changes including rules and evolving business
needs, and the fact that the company’s previous time and attendance
technology was outdated, were driving factors in the decision to go
with Kaba’s AutoTime 6.
Senior Team Leader, Marlee Sander explained, “An accurate and
reliable time tracking system was a key enabler to managing our
labor pool. After an extensive selection process, we selected Kaba
AutoTime 6 because it was the most flexible and robust of all the
systems, and it could best support our ever changing business.”
The Answer to Complexity
Having 2500 employees at locations across the globe ranging from
the United States to Asia, Latin America, Europe, Great Britain, the
Middle East and beyond, Tennant’s primary goal was to find a system
that had enough flexibility and user-friendliness to accommodate
vastly different labor rules in its manufacturing plants.
Specifically, for the facilities in the United States and the
Netherlands AutoTime 6 was the ticket.
In addition to features such as self-maintenance, flexibility,
and seamless SAP integration, AutoTime 6 also accommodated Tennant’s
diverse production environments including repetitive manufacturing
of commercial carpet-cleaning machines and discrete manufacturing of
larger industrial application machines, welding, sheet-cutting and
other raw materials. Three, and soon four, of the company’s
manufacturing facilities in the United States and The Netherlands,
have deployed or will be deploying AutoTime 6 for workforce
management time and attendance, data collection, tracking, and
reporting capabilities.
How It Works
Tennant employees simply clock into AutoTime 6 to track their
time and attendance. Throughout the work day, they confirm
production order operations, which are transferred to SAP in
near-realtime as well as labor charged against internal orders or
various types of indirect labor.
Because AutoTime 6 collects the cost center information according
to where the employees performed their labor, employees can easily
rotate between work centers without any maintenance to the master
data. The individual timecard information is transferred to SAP for
payroll processing and booked to the specific cost centers and labor
accounts based on the data collected. Cost center managers and
supervisors then immediately manage the workforce through a variety
of labor distribution reports using the AutoTime 6 data.
AutoTime 6 Features
In a nutshell, AutoTime 6’s technology offered Tennant the
following capabilities and functionality beyond any other workforce
management tool — and all of these features were made available in
one tool, optimizing the company’s workforce management practices
and improving productivity.
- time card review
- payroll lock
- employee reassignment
- time-off planning
- group or team labor assignments
- sending broadcast or message alerts about work-flow changes
- costing
- efficiency and error reduction
The Return on Investment
Time and attendance tracking, production data, customized payroll
rules, production schedules, employee self-service for vacation and
shift information, and cost center reporting have all served to
streamline the company’s operations so that supervisors spend
significantly less time on administration and more on actual
production management.
The ability to perform efficiency reporting by capturing actual
vs. standard cost has released management from the tedious and
time-consuming task of manual tracking. With a standardized time for
every job, actual time is being automatically tracked and the data
is delivered for immediate evaluation for things such as labor
re-purposing or workflow changes, significantly reducing the chances
of assignment errors. The amount of time spent by each supervisor
reviewing and approving daily timecards has been slashed from one
hour per day to just a few minutes, freeing the supervisors to focus
on managing their work groups.
For more information, visit www.kaba-benzing-usa.com, and http://www.tennantco.com/.
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